The following options are meant for embroidery patches, and many of them can be applied to other patches too. To make sure the custom patches and emblems meet requirements, here is a detailed explanation of each process involved:

Border Types

For varied border types, the edges are stitched on embroidery machines with heat cut usage after the embroidery process. This process works for irregular shapes. On the other hand for merrowed borders, a special machine is used for raised stitching around the patch edges. This process is recommended for regular shaped emblems, including circles, triangles, and rectangles. With the Laser Cut Border, we cut without any stitches with a twill. This process is not recommended owing to the fact that the patches get frayed after a point of time.

Heat Cut
Heat Cut

The edge is stitched on embroidery machine and then use heat cut after the embroidery process. It is highly recommended for irregular shapes.

Merrowed/Overlocked
Merrowed/Overlocked

You can do this on a special machine one by one with raised stitching wrapped around the edges of the patch. We recommend this for regular shaped emblems, such as circles, triangles, rectangles, etc.

Laser Cut
Laser Cut

We use laser machine to cut without any stitches around, just with bare twill. We don’t recommend this as it is likely frayed after long time.

Emb. Coverage

EMB coverage includes an option of 50%, 75% and 100% Embroidery thread. 50% and 75% embroidery have some parts of twill background showing while 100% embroidery patch is covered all over by threads without bare twill showing. So 100% embroidery looks beautiful and luxurious and hence is relatively more expensive.

50% Embroidery
50% Embroidery

50% or less of the patch will be covered in embroidery thread and twill background show.

75% Embroidery
75% Embroidery

75% or less of the patch will be covered in embroidery thread and twill background show.

100% Embroidery
100% Embroidery

The patch is 100% stitched without showing twill background. It looks more beautiful and luxurious, thus it is expensive.

Emb. Thread Colors

One can pick and choose from a plethora of EMB thread colors based on one’s preferences for customized patches. There are more than 100 colors available in this segment.

Thread Sheet 1
Thread Sheet 1

Thread Sheet 2
Thread Sheet 2

Thread Sheet 3
Thread Sheet 3

Emb. Twill Colors

Patch Emblem also includes several EMB Twill sheets with different colours and patterns for making custom embroidered patches.

Twill Sheet 1
Twill Sheet 1

Twill Sheet 2
Twill Sheet 2

Twill Sheet 3
Twill Sheet 3

Special Options

Other than the options mentioned above for embroidery patch designs, one can include special options including button loops, camouflage bases, reflective bases, metallic threads, double sides embroidered with or without keychains etc.

Button Loop
Button Loop

Camouflage Base
Camouflage Base

Felt Base
Felt Base

Reflective Base
Reflective Base

Glow in the dark thread
Glow in the dark thread

Metallic Thread
Metallic Thread

Puff or 3D Emb.
Puff or 3D Emb.

Double sides Emb. w/ Keychains
Double sides Emb. w/ Keychains

Check out the custom embroidered patch design options and choose the best one for your custom embroidered patch today.